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UNFOLDNEST - CNC Punching Machine - Used CNC Turret Punch Press Machine

 

 

 

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CNC turret punching creates shapes in sheet material by successively punching a series of basic shapes such as circles and rectangles. The basic shapes are selected from a rotating turret under CNC control.. Edges are usually very good due to the shearing action. CNC turret punching can produce 2D shapes including cutouts. It is best suited for custom enclosures, Metal Brackets, front panels, boxes, etc. CNC turret punching is a cost effective method for cutting sheet steel in moderate to long runs. It has vast tooling potential for the increased versatility. This means ability to produce variety of components without re-tooling. This results in significant saving in production cost and noticeable increase in productivity

 

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Choosing a used CNC punching machine requires strategic thinking. Here are crucial factors to guide your purchase on Exapro, your trusted used machinery marketplace:

 

Manufacturer and Model: Consider reputable brands like Amada, Trumpf, and Murata for reliable performance.

 

Condition and Maintenance History: Request maintenance records to assess machine health. If possible, inspect the machine personally.

 

Technical Features: Review the machine's capabilities, such as automatic tool changing, punching force, and operating speed, to ensure they match your requirements.

 

Software Compatibility: Ensure the machine's software integrates well with your existing systems and has ongoing manufacturer support.

 

Tooling: Confirm the availability and compatibility of tools for your prospective machine.

 

Operating Cost: Consider the total cost of ownership, including maintenance, power, tooling, and software updates, not just the initial purchase price.

 

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Turret Punch Press - CNC Turret Punch Press Latest Price, Manufacturers & Suppliers

Turret Punch Press, CNC Turret Punch Press manufacturers, suppliers & exporters in India. Get contact details & address of companies manufacturing and supplying Turret Punch Press, CNC Turret Punch Press, Turret Presses across India."><meta name="Keywords" content="Turret Punch Press, CNC Turret Punch Press, Turret Presses, Computer Numerical Control Turret Punch Press, manufacturers, suppliers, exporters, traders, dealers, manufacturing companies, retailers, producers, Machine & Precision Tools India

Punching, and press work in general, is a process well suited to mass production. However the initial tooling costs, of both the machine and the job-specific press tool, are high. This limits punch work from being used for much small-volume and prototype work. A turret punch is one way of addressing this cost. The tooling of a turret punch uses a large number of standard punch tools: holes of varying sizes, straight edges, commonly-used notches or mounting holes. By using a large number of strokes, with several different tools in turn, a turret press may make a wide variety of parts without having to first make a specialised press tool for that task. This saves both time and money, allowing rapid prototyping or for low volume production to start without tooling delays.

 

A typical CNC turret punch has a choice of up to 60 tools in a "turret" that can be rotated to bring any tool to the punching position. A simple shape (e.g., a square, circle, or hexagon) is cut directly from the sheet. A complex shape can be cut out by making many square or rounded cuts around the perimeter. As a press tool requires a matching punch and die set, there are two corresponding turrets, above and below the bed, for punch and die. These two turrets must rotate in precise synchronisation and with their alignment carefully maintained. Several punches of identical shape may be used in the turret, each one turned to a different angle, as there is usually no feature to rotate the sheet workpiece relative to the tool.

 

A punch is less flexible than a laser for cutting compound shapes, but faster for repetitive shapes (for example, the grille of an air-conditioning unit). Some units combine both laser and punch features in one machine.

 

Most turret punches are CNC-controlled, with automatic positioning of the metal sheet beneath the tool and programmed selection of particular tools. A CAM process first converts the CAD design for the finished item into the number of individual punch operations needed, depending on the tools available in the turret.

 

The precise load-out of tools may change according to a particular job's needs. The CAD stage is also optimised for turret punching: an operation such as rounding a corner may be much quicker with a single chamfered cut than a fully rounded corner requiring several strokes. Changing an unimportant dimension such as the width of a ventilation slot may match an available tool, requiring a single cut, rather than cutting each side separately. CAD support may also manage the selection of tools to be loaded into the turret before starting work.

 

As each tool in a turret press is relatively small, the press requires little power compared to a press manufacturing similar parts with a single press stroke. This allows the tool to be lighter and sometimes cheaper, although this is offset by the increased complexity of the turret and sheet positioning. Turret punches can operate faster per stroke than a heavier tool press, although of course many strokes are required. A turret punch can achieve 600 strokes per minute.

 

The most sophisticated recent machines may also add facilities for forming and bending, as well as punch cutting.[1] Although unlikely to replace a press brake for box making, the ability to form even small lugs may turn a two machine process into a one machine process, reducing materials handling time.

 

Manual punches

Manual turret punches have also been used. These are C frame presses, usually with a rack-actuated ram. There is no CNC, for either sheet positioning or tool changing. Using such a manual press requires great familiarity, as the correct tool must be selected from the turret each time for every one of the many press operations performed. Such manual presses are rarely found, but they have their place in labour-intensive tasks such as hand-worked sheetmetal shops, making such products as custom car bodywork. They are often used in conjunction with other highly skilled artisan processes such as an English wheel.

 

 

 

What is a CNC Turret Punching Machine?

A turret punching machine is a punch press and is one of the major machines which exist in the manufacturing industry.  This machine, also known as a Turret Punch, helps cut different shapes and sizes of holes in a metal sheet.

 

The basic mechanism of the machine involves a punch that presses the desired material against a die to get the desired shape of holes.

 

A CNC Turret Punching Machine is simply a turret punch that has a CNC system integration. This allows the machine to help you get extremely precise and clean shapes and holes. The Turret Punch machine was anyway economical, fast, and reliable, but with CNC integration, it has become even more.

 

We will now move on to answer your question — how does a turret punch machine work? As mentioned earlier, a Turret Punching Machine works on the principle of a punch pushing the metal or material against a die.

 

However, with a CNC system in place, the matter becomes automated, thus becoming much easier, effortless, time-saving, and economical. The CNC system helps the machine understand the nature of the project and what needs to be done. Once the machine has been fed the data, it will execute the action, providing the result. Here is how the process works:

 

CNC system executes the CNC Turret Punching Machine programming into the machine

The machine starts moving the steel plate according to these instructions on the X and Y-axis

The desired disk or die will be moved to the desired spot on the metal sheet

The hydraulic system gives the required amount of force to move the punch against the disk/die, thus making the required impression

The X and Y axes keep moving and the cycle continues as the machine keeps on punching against the metal sheet

This action continues till the program has ended and is completely executed

What is the structure of a CNC Turret Punching Machine?

Now that we understand how a CNC Turret Punching Machine operates, we will now take a look at the structure of the machine and focus on different parts and their uses.

 

Lower and Upper turret

These are tool holders on which various kinds of tools are set. It is controlled by the CNC system for moving and rotating. It is versatile as it allows many types of tools to fit on it.

 

Clamp

This is the part of a CNC Turret Punching Machine that helps hold down the material set to be cut. It helps move the specific area where the cutting has to be under the cutting tool by the CNC system.

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